Design and construction of plants for induction heating of metals, addressed to the implementation of thermal treatments.
The induction process is applied to perform hardening treatments , tempering, stress relieving, warm up for next-fitting, warm to hot cutting, printing and shaping. This technology is commonly used in general mechanics, in the automotive sector, in the aerospace sector and within industries of different mechanical areas.
The main advantages of thermal treatments compared to traditional treatments carried out in an oven, stand within the speed of execution, the ability to treat specific areas of a particular, and not the entire volume, the type of plant which is comparable to the facilities for mechanical processing. This aspect is the trump card for the mass production, as it allows placing the induction plant into the same line of mechanical processing.
Hereafter some instances of construction of plants for heat treatments for hardening treatments realized in different types.
In the picture on the left, an example of a vertical induction hardening machine, provided with auto-centring spindle with rotating tailstock.
In the picture on the right, detail of the auto-centring spindle with rotating tailstock.
In the picture on the left, an example of a horizontal induction hardening machine, provided with vertical motion of the transformer support arm.
In the picture on the right the transformer support arm.
A complete range of plants, with manual or automatic load, realized for heat treatments of induction hardening of particulars used in several sector of the mechanical industry as the aerospace, automotive and rails.
The induction process is applied to perform hardening treatments (localized or total), tempering, stress relieving, warm up for next-fitting, warm to hot cutting, printing and shaping.
Hereafter construction instances of numerical control plant of large dimensions for the induction hardening.
H.T.E Srl and Galbiati Group Srl, after some years of cooperation in the production and supply of behalf of third parties of plant and machinery for heat treatments of induction hardening, set as common factor the specific competences and capabilities to offer to the affiliated customers and to the market machines which comes more and more innovative and efficient.
Both companies, through its operational resources, have created the right synergy aimed at greater efficiency within the production, marketing and after-sales services as a guarantee of the already consolidated quality of the supplied products .
The target both companies aim to is: to individuate the best technical solution to satisfy a need, to respond to a demand, to win a challenge.
H.T.E and Galbiati Group cooperate jointly in order to optimize the production, implementation and maintenance of plant for heat treatments of induction hardening of metals.
In particular, the joint-venture will regard:
- Design and construction of plants for heat treatments of induction hardening and laser.
- Design and construction of frequency converters with IGBT MOSFET technology.
- Supply of accessories, technologies and dedicated services to the customer within the specific sector.
- Technical Assistance and and Maintenance on induction plants in general, with supply of spare parts for the repairing and qualified technical staff for the service to almost every SCR, IGBT generators and valves present on the market.
H.T.E. Srl operates since 1998 in the field of design and construction of plants for heat treatments of induction hardening of metals, addressed to the implementation of heat treatments.
In details, the induction process is applied to implement hardening treatments (localized or total), tempering, stress relieving, warm up for next-fitting, warm to hot cutting and forging. This technology is commonly used in general mechanics, in the automotive sector, in the aerospace sector and within industries of different mechanical areas.
Galbiati Group Srl and H. T. E Srl are able to implement plants for heat treatments of induction hardening both automatic and manual, to treat by the means of warm the most different types of elements used in the a/m sectors, with projects of own realization which are characterized by the state of art within the induction sector.
The specific experience acquired by the two Divisions of Galbiati Group, the Deep Hole Drilling Machines, which builds machines for deep drilling shell and tube heat exchangers plates, and the Engineering and construction of mechanical machines, which realizes large dimensions machines on the base of the features requested by the customer, converted into the construction of machines for induction hardening.
Within the realization of plants for heat treatments of induction hardening, specific positioning and well controlled translation speeds are requested as necessary for a correct and repeatable warming and cooling process indispensable within the technology of thermal treatments.
Such plants for heat treatments of induction hardening are designed and realized in compliance with the specification provided by single customers. We can realize both small automatic plants for large production and large plants for the processing of particulars of important dimensions up to reach 2MW of power applied with variable frequencies.
See also:
Plants for heat treatments of induction hardening
Plants for heat treatments of induction hardening
In addition to the design and construction of plants for heat treatments for hardening induction, Galbiati Group is able to provide, through its operative resources and as a guarantee of the quality offered to its customers, services of maintenance and technical assistance both on plants of own construction, and as provided by main worldwide producers.
Technical assistance able to set in with rapidity and competence thanks to highly specialized personnel, capable to perform modernization and overhaul operations for all types of induction plants.
Wednesday, September 14, 2011
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