Cut-to-Length Lines

Cut to Length Line for China Market

Tuesday, April 7, 2015

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Galbiati Group and Viganò International have recently realized a customized and high-performance cut to length line destined to a stainless steel plant in China.

The heavy gauge Cut To Length line (2mm x 20mm x 2,150mm) will be installed in the new factory of our customer Jiangsu Daming Metal Products CO.Ltd, that is, without any doubts, one of the most important reputable large scale stainless steel processing centre.

This CTL line was designed and manufactured in order to produce heavy gauge metal sheets and to stack them in bundles ready for the customer. The line was designed for being able to process  high-strength materials up to yielding values of 12 mm of thickness.

In fact, this machine is able to process stainless steel hot-rolled coils with a maximum weight of 40 tons each, a maximum coil width of  2,200 mm and a minimum coil width of 2 mm.

Hereby some technical features of the CTL line realized and some photos during complicated steps of machine construction.

  • Sheet stacking: up to 16 mm
  • 1200 N/m.
  • Trimming edges: up to 20 mm
  • Maximum speed: 40 m/minute

Cut-to-Length Lines

Friday, February 6, 2015

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We realize successfully customized Cut-to-Length Lines optimizing the quality and the productivity with a great respect for all safety regulations towards the operators, the quality of work, paying great attention to the simplification of the maintenance activity.


 

To uncoil metal coils, to level the steel strip, to cross cut it to produce sheets and to stack them in bundles ready for the customers and for the following workings: this is the right functional sequence of cut-to-length lines.

Each Cut-to-length lines has proper layout according to the inserted additional functions that depend on the different properties of processed material (carbon steel, stainless steel, aluminum, high strength steel) and on its thickness.

Insertion of Paper or Plastic film, Brushing, Trimming and Scrap balling are examples of complementary activities.

We produce  successfully customized Cut-to-length lines optimizing the quality and the productivity with a great respect for all safety regulations towards the operators, the quality of work, paying great attention to the simplification of the maintenance activity.

Cut-to-length lines are designed to work Thin, Middle and Heavy gauges and the Blanking.

Processed materials are Hot rolled steel, Cold rolled steel, Dead soft steel, Galvanized  steel and aluminum.

Thickness varies from 0.3 up to 25 mm, width from 150 up to 2500 mm, length from 400 up to 18000 mm and speed from 30 up to 120 m/min.

Below photos of cut-to-length lines we realized.

Leveling machine with leveling cage extraction

Cut to length lines

Rotary shear

Cut to lenght lines

Leveling line – Uncoiling section

Cut to lenght lines

Leveling line- Middle view of brushing machines and levelers

Cut to lenght lines

Cut-to-length Movable Lines

Thursday, February 5, 2015

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To meet the requirements of the Service Centers to change the positions of the cut-to length lines inside their own plants, or transfer them quickly from a building to another, without the execution of civil works, we  design and manufacture plants in accordance to the “movable” concept.

Benefits of this innovation are for the Cut-to-Length Lines. In fact, not like the slitting lines, Cut-to-Length Line structures are not requiring any compensation pit.


 

Sole recommendation on the installation is to have industrial floor 250 mm thick with double-mesh net.

Mechanically, cut-to-length movable lines are composed by modules that can be assembled, disassembled and re-assembled in a short time, a concept that we also apply to the quick connection system plant engineer part.

A reduced size compared to a conventional Cut-to-length line does not affect the performance concerning the cutting activity, in fact, cut-to-length movable lines are able to process up to 30 tonnes coils, running at the maximum speed of 60 m/min processing the thickness range 0,3 ÷ 10/12 mm.

Below some examples of cut-to-length movable lines we realized.

Movable Lines- Cut to lenght Lines

Movable Lines- Cut to lenght Lines

Movable lines- Cut to lenght Lines

Movable Lines- Cut to lenght Lines

Antennas and Radio Telescopes automotive industry Azimuth rotation segments Base Plates Best Supplier Siemens Vai blanking cut to length lines Brushing machines CAM2 Laser Tracker Xi system CNC Coil Processing Lines components for nuclear energy Crop shear Crop Shears Cut-to-Length Lines Cutter head Cutting Sheet CWIEME Berlin 2012 Fair Cwieme Berlin 2015 energy Energy production Erector for TBM Feeding Lines gear trains Hannover Messe 2011 hydraulic press mechanical press oil film bearings Packing Lines Pendular Shears Piping rolling mills Pre-assembly rolling mills Presses for blanking lamination Process Lines radio telescope Rails revamping complete lines revamping single machine Rocking shears Rolling mills Segment Erector for TBM slitting lines Steel Sheet Shears TBM tensio levelling system Tunnel Boring Machines
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Galbiati Group - Engineering & Machining

23848 Oggiono (Lc) Via Cà Bianca Pascolo, 26 Italy | Fax +39 341.2633300 | s.origgi@galbiatigroup.it
P.Iva: 03301540963 | Capitale sociale: 500.000 euro | REA: MI-1665349
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